Chapter 17: Visual Management | Mastering Problem Solving Toolkit
| # | Visual Management Element | Score (0–3) | Observations / Notes |
|---|---|---|---|
| Performance Boards & Metrics | |||
| 1 | Shift/daily performance board is visible and up to date | ||
| 2 | Key metrics are displayed with targets and actual results | ||
| 3 | Trends / charts are current (updated within last 24 hours) | ||
| 4 | Problems / action items are tracked and visible | ||
| Workplace Organization (5S) | |||
| 5 | Everything has a labeled, designated location (shadow boards, labels) | ||
| 6 | Floor markings define work zones, walkways, and hazard areas | ||
| 7 | Tools and materials are at point of use, not scattered | ||
| 8 | Unwanted/unnecessary items have been removed (sorted) | ||
| Standard Work & Instructions | |||
| 9 | Standard work / SOPs are posted at the point of use | ||
| 10 | Instructions include photos or diagrams, not just text | ||
| 11 | Current revision dates are visible on all documents | ||
| Abnormality & Error Prevention | |||
| 12 | Min/max levels are visually marked on inventory / materials | ||
| 13 | Andon / signal system in place to flag problems quickly | ||
| 14 | Color coding used consistently to separate OK / NG / rework | ||
| 15 | Out-of-spec conditions are immediately obvious without measuring | ||
| Safety & Compliance | |||
| 16 | Safety signs and PPE requirements are posted and current | ||
| 17 | Emergency exits, fire extinguishers, first aid are clearly marked | ||
| 18 | No obstructions in walkways or emergency exit routes | ||
| TOTAL SCORE (max 54) | % Score: / 54 × 100 = _____% | ||
Focus on items scoring 0 or 1. List the action, who owns it, and the due date.